Product Description
Premium Evaporative Condensers Price For Energy-Efficient Compressors and Top-Quality Soft Ice Cream Machines
Evaporative condenser is a key component commonly used in refrigeration systems, and it has important applications in ice factories.
In the ice making process, evaporative condensers are usually used in refrigerators or chillers to remove heat from chilled water for refrigeration. Its working principle is achieved through internal refrigerant circulation.
Firstly, the refrigeration system converts low-temperature and low-pressure refrigerant gas into high-temperature and high-pressure gas through a compressor. Then, the high-temperature and high-pressure refrigerant gas flows through one side of the evaporative condenser and exchanges heat with the chilled water. During this process, the heat in the refrigerant gas is transferred to the chilled water, causing it to rapidly cool down.
As the temperature of the chilled water decreases, the refrigerant gas gradually condenses into a liquid and returns to the compressor through a pipeline for further circulation. Similarly, frozen water can continue to be recycled for continuous cooling.
The application of evaporative condensers in ice factories can effectively achieve the refrigeration process, allowing for rapid cooling of chilled water and its use in the manufacture of ice cubes or other frozen products. At the same time, its efficiency and reliability also make it one of the indispensable key equipment in the ice making industry.
In ice factories, evaporative condensers typically have the following applications:
Ice maker: The evaporative condenser is one of the core components in an ice maker. It provides a cooling effect during the process of converting frozen water from liquid to ice cubes or flakes. The evaporative condenser circulates the refrigerant back and forth in contact with the chilled water, absorbs heat from the chilled water, and rapidly cools and freezes it.
Chiller: Evaporative condensers are also widely used in chillers. A chiller is a device used for refrigeration or air conditioning, which removes heat from air or other media by circulating cooling water. Evaporative condensers are used in chillers to cool cooling water to the required temperature and supply it to equipment or systems that require cooling.
Frozen storage or refrigerated vehicles: Ice factories often need to store or transport frozen products, such as food, medicine, etc. In these freezers or frozen vehicles, evaporative condensers are used to maintain a low-temperature environment, ensuring the quality and durability of frozen products.
Overall, evaporative condensers play a crucial role in ice making plants, helping them achieve efficient refrigeration processes and ensuring product quality and stability.
Product Parameters
MODEL |
CAPACITY |
FAN |
PUMP |
DIMENSION |
QTY |
POWER |
AIR VOLUM PER SET |
QTY |
POWER |
WATER VOLUME PER SET |
L |
W |
H |
ZHX-595 |
595 |
1 |
5.5 |
75000 |
1 |
1.5 |
65 |
1925 |
2900 |
4220 |
For ZHX series combined flow type evaporative condenser, the coil will soaked fully by spraying water when process fluid flows inside, meanwhile, the heat of working fluid will be transferred by wall of coil tube, and become saturated wet-hot vapor after mixed with water and air, then it will be discharged into atmosphere by fan, but water will be collected into water basin by drift eliminate for recycled spraying, low water consumption. The spraying water temperature wil be reduced by PVC infill during the recycling, and it flows in same direction to fresh air, to cool coil mainly b sensible heat conduction way.
Detailed Photos
1. Fans Motors:
A. Top famous brand, with Siemens, WEG, Ebmpapst, Ziehl-Abegg brand motors, high efficiency and low noise, special designed for evaporative condenser.
B. Axial flow, induced draft type, PAG blades.
C. Axial fans are mounted on top of evaporative condenser. Removable protective nets set in the side of the wind turbine.
D. Motor is adopted with outdoor and waterproof, mechanical seal, protection IP55, insulation class F;
E. Fan characteristic parameters meet design conditions, all blades with high quality process and reliable, smooth surface, each section transition uniform, no cracks, nicks, burrs; The gap of blade between the cooling evaporative condenser inner shell are same, and fans get through dynamic and static balance test and torque balance test. Fans rigorous static and dynamic balance need to be corrected before delivery, no chattering.
F. Duct connection with fasteners made of galvanized steel or stainless steel;
G. Direct-drive type fan, no need belt transmission, to save energy and improve drive efficiency, so the fan with following advantages: simple layout, low noise, no transmission loss, high efficiency, low friction components, easy maintenance etc.
2.Coils: We can replace same sizes coils for Baltimore, Evapco, Decsa..
A. Each group of coil tubes is arranged with consistent slope, and the slopedirection same with the water flow direction, east to facilitate water discharge from the pipe.
B. Bracket for the coil is made by welded sectional material, and all processing technologies meet China National Metal Welding Workmanship Requirements & Standard. The cleaning and coating workmanship of the coil bracket surface same to the evaporative condenser bracket.
C. Designed pressure is 2.0MPa, tubes in each group go through previewing and pressure test, and then to be assembled after getting through quality test. Test in the water with pressure 2.5MPa after assembled, to ensure its high performance in pressure resistance.
D. Heat exchange coil is made of Galvanized steel or stainless steel, you can choose seam or seamless type tubes.
3. Spray water distribution system
A. Spraying Pumps: The spraying pump special designed for evaporative condenser, with Siemens or WEG brand motors. With high flow, low head, high efficiency, low noise, low power and energy saving advance. Pump motor with protection class IP55, insulation class F.
B. Spraying Water Pipe: made of PVC, with flowing advantages: easy cold, high pressure resistance, anti-corrosion, and water resistant. All spraying manifolds are adopted removable type, easy to replace and clean.
C. Nozzle: ABS material injection molding nozzle basket type -2-efficiency provided by the well-known brand suppliers; Adopt bigger hole diameter nozzles to prevent from blocking, which has a large flow, no clogging, water distribution uniformity, etc; in the design of the nozzle so that the different positions of the cloth water flow deviation <5% of the entire water distribution system can guarantee 70% to 130% of the rated flow of water distribution uniformity.
E. Water level control system: the water level in spraying water tray is controlled by galvanized steel ball valve.
4.Fill &Drift Eliminator
A. The fill is one of the most important part of cooling tower, PVC heating exchange layer more effective to cool the water temperature by enlarge the evaporating surface.
B. The PVC fill are produced by total automatic controlled high-speed blister forming machine in my workshop, better and more quick shaping. Meanwhile, the machine ensures the consistency of all fillers, being glued to entire body with glue rate no less than 95%, the compressive strength ≥300Kg/m2. The fillers have large heat exchanging surface and minimum air resistance, more effective.
C. With special design, fill surface has good hydrophilicity, water absorptivity less than 0.015%. So more water film produced without splashing down. Water flowing rate less than 0.01%, more water saving, very suitable to Water stress region. Corrosion resistant, flame retardant, reinforced PVC packing, inflaming retarding oxygen index≥30. All raw material imported from South Asia to ensure the cooling tower fillers top quality and high performance
D. Drift eliminator: efficient water collection device is a standard part of evaporative condenser, which allows drift loss by circulating water less than 0.002%. Drift eliminator is made of corrosion-resistant modified PVC, Oxygen index of flame retardant≥30. Packet installed inside the unit, in order to access the internal water distribution system and other components.
Company Profile
HACST is a leading global manufacturer of cooling towers, evaporative condensers and air-cooled heat exchangers providing full-service cooling solutions and support to customers in the heating, industrial, refrigeration and process cooling markets for 45 years.
The company's main products include open and closed circuit cooling tower, evaporative condenser, air cooled heat exchanger, nano fluid heat exchanger, etc. Products are widely used in petroleum, chemical industry, pharmaceutical, coal, electric power, steel and other fields.
After more than ten years of hard work, we have a mature and stable cooperative customer base in many countries around the world. Products have been exported to more than 60 countries and regions including the United States, Russia, Germany, France, Belgium, Australia, Latin America, the United Arab Emirates, Saudi Arabia, Pakistan, India, and Southeast Asia.
The company has upgraded from standardized products to the most complex customized products, tailor-made according to the specific requirements of customers, and provide the best design solutions. The company has a sound quality management system, strict manufacturing process, perfect testing methods and after-sales service system. The company has successively passed ISO9001 quality management, ISO14001 environmental management, OHSAS18001 occupational health and safety management and other system certifications, production license for Class D pressure vessels. It has a number of inventions and patents. The company's products have passed international testing organizations: CTI, Australian AS1210 Pressure Vessel Certification, German TUV company, French BV company, and Europe CE certification. Product quality and service are highly recognized and praised by domestic and foreign customers.
Cases
Evaporative Condenser for Replacing Evapco
Projects in Australia
Evaporative condenser for food processing plant
Project for water treatment
Evaporative Condenser for Gas Plant
Evaporative Condenser in Singapore
Evaporative Condenser in Greece
Evaporative condenser for meat processing plant
Evaporative condenser to replace DECSA
Evaporative condenser in Philippines
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