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Closed Circuit Cooling Water Tower Industrial Cooling Tower
As a leading provider of advanced cooling solutions, we understand the critical role that temperature regulation plays in maximizing the efficiency of solar photovoltaic (PV) systems. Excessive heat can impair the performance of PV panels, leading to reduced output and potentially compromising the long-term viability of your operation.
That's why we are thrilled to introduce our state-of-the-art closed-loop cooling tower technology tailored specifically for solar power plants. Our innovative cooling towers are designed to effectively dissipate excess heat generated by PV panels, ensuring optimal operating temperatures and maximizing energy production.
By integrating our cooling towers into your solar power plant infrastructure, you can expect:
Enhanced Efficiency: Our cooling towers maintain consistent temperatures across your PV panels, minimizing thermal losses and maximizing energy conversion efficiency.
Extended Lifespan: By mitigating heat-related stress, our cooling solutions can prolong the lifespan of your PV panels, reducing maintenance costs and enhancing overall system durability.
Improved Performance: With improved thermal management, you can achieve higher levels of energy output, maximizing the return on your investment in solar energy generation.
Environmental Sustainability: Our closed-loop cooling systems are designed with sustainability in mind, minimizing water consumption and environmental impact while ensuring reliable operation.
01 Technical Data:
| MODEL | CAPACITY NOMINAL |
FAN | PUMP | Inlet/Outlet DN(mm) |
DIMENSION(mm) | |||||||
| Length | Width | Height | ||||||||||
| Can. (set) |
Motor (kw/set) |
Volumen (m3/h) |
Can. (set) |
Motor (kw/set) |
Volumen (m3/h) |
|||||||
| BNX-165 | 165KW | 3 | 4 | 65000 | 1 | 4 | 170 | 2-DN100 | 5610 | 2200 | 4350 | |
02 Working principle
For BNX counterflow closed cooling tower, the fresh air intakes from bottom air inlet and mixes alternate with the falling spray water in reverse direction, and will be formed saturated hot air. The heat will be exhausted out by top fans, but the water will be collected to water collection basin for secondary spraying by its special designed drift eliminator. As no infill inside, BNX counterflow closed cooling tower has much space to enlarge its discharge area per unit heat of the coil, more compact structure and requires less footprint.
03 Advantage of counter flow cooling tower:
04 Main Components:
1.Fan motors: Siemens, WEG, China brands..
A. Top famous brand, with Siemens or WEG brand motors, high efficiency and low noise, special designed for evaporative condenser.
B. Axial flow, induced draft type, PAG blades.
C. Axial fans are mounted on top of evaporative condenser. Removable protective nets set in the side of the wind turbine.
D. Motor is adopted with outdoor and waterproof, mechanical seal, protection IP55, insulation class F;
E. Fan characteristic parameters meet design conditions, all blades with high quality process and reliable, smooth surface, each section transition uniform, no cracks, nicks, burrs; The gap of blade between the cooling evaporative condenser inner shell are same, and fans get through dynamic and static balance test and torque balance test. Fans rigorous static and dynamic balance need to be corrected before delivery, no chattering.
F. Duct connection with fasteners made of galvanized steel or stainless steel;
G. Direct-drive type fan, no need belt transmission, to save energy and improve drive efficiency, so the fan with following advantages: simple layout, low noise, no transmission loss, high efficiency, low friction components, easy maintenance etc.
2. Coils: Galvanized steel, stainless steel..
A. Each group of coil tubes is arranged with consistent slope, and the slope direction same with the water flow direction, east to facilitate water discharge from the pipe.
B. Bracket for the coil is made by welded sectional material, and all processing technologies meet China National Metal Welding Workmanship Requirements & Standard. The cleaning and coating workmanship of the coil bracket surface same to the evaporative condenser bracket.
C. Designed pressure is 2.0MPa, tubes in each group go through previewing and pressure test, and then to be assembled after getting through quality test. Test in the water with pressure 2.5MPa after assembled, to ensure its high performance in pressure resistance.
D. Heat exchange coil is made of Galvanized steel or stainless steel.
3.Spray water distribution system
A. Spraying Pumps: The spraying pump special designed for evaporative condenser, with Siemens or WEG brand motors. With high flow, low head, high efficiency, low noise, low power and energy saving advance. Pump motor with protection class IP55, insulation class F.
B. Spraying Water Pipe: made of PVC, with flowing advantages: easy cold, high pressure resistance, anti-corrosion, and water resistant. All spraying manifolds are adopted removable type, easy to replace and clean.
C. Nozzle: ABS material injection molding nozzle basket type -2-efficiency provided by the well-known brand suppliers; Adopt bigger hole diameter nozzles to prevent from blocking, which has a large flow, no clogging, water distribution uniformity, etc; in the design of the nozzle so that the different positions of the cloth water flow deviation <5% of the entire water distribution system can guarantee 70% to 130% of the rated flow of water distribution uniformity.
E. Water level control system: the water level in spraying water tray is controlled by galvanized steel ball valve.
4.Fill &Drift Eliminator
A. The fill is one of the most important part of cooling tower, PVC heating exchange layer more effective to cool the water temperature by enlarge the evaporating surface.
B. The PVC fill are produced by total automatic controlled high-speed blister forming machine in my workshop, better and more quick shaping. Meanwhile, the machine ensures the consistency of all fillers, being glued to entire body with glue rate no less than 95%, the compressive strength ≥300Kg/m2. The fillers have large heat exchanging surface and minimum air resistance, more effective.
C. With special design, fill surface has good hydrophilicity, water absorptivity less than 0.015%. So more water film produced without splashing down. Water flowing rate less than 0.01%, more water saving, very suitable to Water stress region. Corrosion resistant, flame retardant, reinforced PVC packing, inflaming retarding oxygen index≥30. All raw material imported from South Asia to ensure the cooling tower fillers top quality and high performance
D. Drift eliminator: efficient water collection device is a standard part of evaporative condenser, which allows drift loss by circulating water less than 0.002%. Drift eliminator is made of corrosion-resistant modified PVC, Oxygen index of flame retardant≥30. Packet installed inside the unit, in order to access the internal water distribution system and other components.
05 Application Samples:
Closed cooling towers are devices used for heat dissipation, commonly employed in industrial production, power plants, air conditioning systems, and other fields. While they are widely used in these areas, there are also some niche application areas:
Chemical Industry: In the chemical industry, closed cooling towers can be used to control the heat generated during chemical reaction processes, maintaining reaction temperatures stable and enhancing production efficiency.
Pharmaceutical Industry: Certain processes in the pharmaceutical industry also require temperature control to ensure product quality and stability. Closed cooling towers can be used for heat dissipation in these processes.
Solar Power Generation: In solar power generation systems, closed cooling towers can be utilized to cool photovoltaic panels or other solar collection devices, improving their efficiency and prolonging their lifespan.
Aerospace Engineering: In the aerospace field, closed cooling towers can be employed to cool aviation engines and turbines, ensuring their proper operation and enhancing performance.
Agriculture: In agricultural production, specific greenhouses or cultivation facilities may require temperature control to provide the most suitable growth environment. Closed cooling towers can be used for such purposes.
These are some relatively niche application areas, but closed cooling towers still play an important role in these fields.
06 Packaging & Shipping
1) Standardized modular design, two body parts: upper body part and bottom body part;
2) Shipped by one 20ft/40ft container,upper and bottom body parts shipped assembly and separately;
3) Bottom body parts, will packed with plastic film to anti moisture, shipped assembly;
4) Upper body parts, will packed with plastic film to anti moisture, shipped assembly.
07 Our Services:
Pre-Sale Service
* Professional Technical and Sales Service Team
* Techncial Proposal, CAD Drawings available
* Welcome to View Our Factory.
After-Sale Service
* Training how to install, operate, and maintaining the equipment.
* Engineers available to service machinery overseas.
08 Company Information:
Heng An Cooling is a professional heat exchanger equipment supplier, products range radiators, cooling tower, evaporative condenser, and air cooled heat exchanger.
Established in 1975, we have been engaged to provide best solution and quality equipment to the customers. With a good reputation of reliable and durable performance, Heng An products hot sell in market over 30 countries worldwide.
Welcome to visit our factory, and looking forward to the cooperation with you.
09 FAQ
(1)Your company is a manufacture or trading company?
We are a leading cooling tower manufacturer with 38 years producing experience. The famous brand-"Heng An" is well known not only China but all over the world. The company is a large group company loacted in Weifang Citey of China.
(2) What is the difference between a "counter flow" and a "cross flow" cooling tower?
The crossflow or counterflow designation characterizes the orientation of the airflow within the heat-transfer media (fill) in the tower with respect to the direction of water flow.
In counterflow towers air travels vertically upwards through the fill and makes intimate contact with water droplets falling down through the fill media. Hence the air and water travel in opposite directions.
In crossflow cooling towers the air passes through the fill media in a horizontal direction, thus crossing the downward water flow. Counterflow towers are inherently more efficient than crossflow towers.
(3) What is your Minimum Order Quantity(MOQ)?
MOQ is 1set. Because our business for both wholesale and retail clients.
(4) How do I get repair parts and how long does it take?
Complete Parts Workshop, and can supply all parts,
90% of Spare parts can be distributed to any place on the world within one week!
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